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Productivity and Reliability-Based Maintenance Management, by Matthew P. Stephens
Free PDF Productivity and Reliability-Based Maintenance Management, by Matthew P. Stephens
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This comprehensive reference book offers the latest and most up-to-date methodology for maintenance management. It provides a practical foundation in and understanding of the concepts and practices of Total Productive Maintenance (TPM) Management, a proactive asset and resource management strategy that is based on enhancing equipment reliability and overall enterprise productivity. This educational and practical guide stresses the departure from the wait-failure-emergency repair cycle that has plagued too many industries; instead, it emphasizes the fundamentals of a proactive and productive maintenance strategy--avert failure by avoiding it first. Relevant and real-world case studies used in every chapter focus on the importance of sound maintenance practices; this book incorporates technology, philosophy, and tools for proactive and productive maintenance strategy. A valuable reference or handbook for individuals responsible for industrial or plant maintenance. These include plant engineers, maintenance engineers, and maintenance supervisors.
- Sales Rank: #2259174 in Books
- Published on: 2003-05-18
- Original language: English
- Number of items: 1
- Dimensions: 8.94" h x .47" w x 6.83" l, 1.20 pounds
- Binding: Paperback
- 336 pages
From the Back Cover
With its easy-to-read writing style, Productivity and Reliability-Based Maintenance Management provides a strong yet practical foundation on Total Productive Maintenance (TPM). This comprehensive practical guide departs from the wait-failure-emergency repair cycle that plagues many industries today. Instead, this text takes a proactive and productive maintenance approach, focusing on how to avoid failure in the first place.
Using real-world case studies in every chapter reinforces the importance of sound and proactive maintenance practices. The use of end-of-chapter problems and discussion questions helps to solidify concepts presented in each chapter. Productivity and Reliability-Based Maintenance Management is a powerful educational tool for students as well as maintenance professionals and managers.
About the Author
Matthew P. Stephens is a professor and a University Faculty Scholar in the Department of Industrial Technology at Purdue University, where he teaches graduate and undergraduate courses in total productive maintenance management (TPM), facilities planning, and statistical quality control. Professor Stephens holds undergraduate and graduate degrees from Southern Illinois University and the University of Arkansas, with specialization in operations management and statistics.
Prior to joining academe, Dr. Stephens spent nine years with several manufacturing and business enterprises, including flatbed trailer and washer and dryer manufacturers. He also has been extensively involved as a consultant with a number of major manufacturing companies.
Professor Stephens has numerous publications to his credit in the areas of productivity and quality improvements and lean production systems. He is the coauthor of Manufacturing Facilities Design and Material Handling, 2nd ed. (Prentice Hall, 2000). He has served various professional organizations including the National Association of Industrial Technology and the American Society for Quality, of which he is a Senior Member and a Certified Quality Engineer.
Excerpt. © Reprinted by permission. All rights reserved.
Productivity and Reliability-Based Maintenance Management is intended to provide a strong yet practical foundation for understanding the concepts and practices of total productive maintenance (TPM) management—a proactive asset and resource management strategy that is based on enhancing equipment reliability and overall enterprise productivity. The book is intended to serve as a fundamental yet comprehensive educational and practical guide for departing from the wait-failure-emergency repair cycle that has plagued too many industries and advancing to a proactive and productive maintenance strategy. It is not intended to be a how-to-fix-it manual but instead emphasizes the concept of a world-class maintenance management philosophy to avoid the failure in the first place.
This book serves to fill an immense void in the instructional needs of technology students at all levels. Universities, junior and community colleges, and technical institutes as well as professional, corporate, and industrial training programs can benefit by incorporating these fundamental concepts in their technical and managerial curricula. It can serve as a powerful educational tool for students as well as for maintenance professionals and managers.
In Chapter 1, various types of maintenance organizations and practices are defined and discussed. Through a realistic cost-and-benefit approach, the book introduces the reader to the basic concepts of productivity through proactive maintenance management practices.
The introductory chapter is followed by a discussion of equipment life expectancy, expected failure rates, and the general concepts of reliability in Chapter 2. Basic statistical models and distributions necessary for understanding reliability issues also are discussed. The author embraces the philosophy that concepts, simple or complex, are best appreciated by the reader when they are presented in a clear and easy-to-understand manner. Therefore, all mathematical presentations are reduced to the simplest form.
Chapters 3 and 4 provide a clear presentation of state-of-the-art yet practical preventive and predictive techniques and applications, followed by an in-depth discussion of nondestructive testing and evaluation techniques as they are applicable to maintenance management strategies in Chapter 5. Practical steps for determining current equipment effectiveness and real-world guidelines and examples for implementation of TPM are presented in Chapters 6 and 7. Strong emphasis is placed on operator and employee education, empowerment, and ownership of equipment and processes.
Other important and relevant failure prevention and productivity improvement topics such as benchmarking; cause and effect, root cause analysis; fault tree; and failure mode and effect analysis (FMEA) are presented in Chapter 7. Clear emphasis is placed on the applicability of these tools in the maintenance arena. Chapter 8 takes a practical look at maintenance project management, and the application of various tools is explained. CMMS (computer maintenance management systems) and its role in modern maintenance management are introduced in Chapter 9.
Relevant and real-world case studies are used in most chapters in the Case in Point features, in order to highlight the importance of sound and proactive maintenance practices. End-of-chapter questions summarize and solidify the concepts that are presented in each chapter.
Most helpful customer reviews
0 of 0 people found the following review helpful.
Book Review
By Griffmeister
Overall, it's a pretty good book. The gripes I have are few: 1) Most of the pictures are somewhat blurry, making intricate details and comments hard to see. 2) The editing could have been better, as there are several grammatical errors throughout the book. Some of the mathematical formulas are wrong as well. 3) The author tends to be somewhat repetitious. You read about something in one chapter, and then the same thing is presented in another chapter almost verbatim. 4) I wish the book was available in a hard cover version. For the price it sells for, it should be!
0 of 0 people found the following review helpful.
Great Book!
By Amanda
The book arrived on time from the seller and is in good shape. The text is easy to follow, short, straight and to the point. I was a little surprised at the cost of this textbook considering it's paperback and all illustrations inside are black and white. But, overall good book for the subject matter.
0 of 0 people found the following review helpful.
great text
By 99 LifeStories
I had the author as a professor so I may be biased but the text seemed to be very straightforward. It is hard to make this topic exciting, but this book seemed to cover material well without "beating a dead horse".
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